The global metalworking fluids (MWFs) market, valued at USD 12.17 billion in 2023, is projected to grow at a compound annual growth rate (CAGR) of 4.9% from 2024 to 2030. This growth is expected to be fueled by rising demand for automotive and heavy industry machinery, as well as significant activity in sectors like machinery, metal fabrication, and transportation equipment. These industries are primary drivers of MWF demand, as they rely on these fluids for effective machining and metalworking processes. The production of MWFs involves crude oil as a fundamental raw material. Refined, processed, and blended from crude oil, the base oils in MWFs make up approximately 40% of the total cost of these fluids. Key products like neat cutting oils, soluble oils, and corrosion-preventive oils are developed from this crude oil refining and heating process, which is essential for producing motor oils, lubricants, and MWFs.

The MWF market benefits substantially from the growth of the automotive industry, where MWFs play a critical role in reducing friction between work pieces and tools, removing metal chips, ensuring high surface quality, and extending tool life. This ultimately increases the efficiency and productivity of machining processes, meeting high production demands. Consequently, the demand for MWFs is expected to remain steady as these industries expand.

In North America and Europe, manufacturing is a key sector, driving MWF demand due to advancements in manufacturing techniques for complex products and the high export rate of equipment for construction, power, agriculture, and automotive applications. The strong growth of end-use industries in Asia Pacific also contributes to MWF demand in North America and Europe, as more consumers in Asia Pacific increasingly opt for advanced machinery across sectors like automotive, agriculture, and construction.

Gather more insights about the market drivers, restrains and growth of the Metalworking Fluids Market

The global market is highly competitive, with the big international brands focusing on developing long-term relationships with end-users. With a rise in the manufacturing, automotive, and transportation sectors, the competition is also anticipated to increase in the coming years. Companies such as Houghton International Inc., BP plc, Exxon Mobil Corporation, and Total SA have a high degree of integration across the value chain as they are also engaged in producing various MWFs. These companies have established themselves as key manufacturers and focus on R&D for novel product uses. 

The metalworking fluid market trend is being driven by increased demand for automotive and heavy industry, as well as the growing preference for lightweight components in high performance applications such as heavy machinery, transportation equipment, automotive and construction.

Product Segmentation Insights:

The mineral-based MWFs segment accounted for the largest market share in 2023, representing over 48.06% of total market revenue. Mineral oils are widely used due to their cost-effectiveness, making them popular among small- and medium-sized manufacturers who prioritize affordability. This trend is expected to support stable growth in mineral oil-based MWFs over the forecast period. Mineral oils find applications in various machining processes, including turning, grinding, broaching, drilling, and milling, due to their basic yet reliable performance characteristics.

On the other hand, synthetic MWFs are expected to experience the highest CAGR during the forecast period. These synthetic fluids offer several advantages, such as extending tool life, improving surface finishes, and minimizing friction, making them highly suitable for precision applications. Synthetic oils also provide benefits like reducing waste and extending sump life, which is critical in large-scale manufacturing. As a result, synthetic MWFs have seen a steady increase in adoption, particularly among large-scale manufacturers, and this growth is projected to continue as demand rises for higher-performance fluids.

In recent years, semi-synthetic MWFs have gained traction in many countries, contributing to the overall penetration of synthetic MWFs. Additionally, the growing concerns over environmental impacts associated with petroleum-based products have led to stringent environmental regulations and government initiatives promoting sustainable alternatives. Consequently, the production of bio-based MWFs has surged, offering a more environmentally friendly option that meets regulatory requirements and aligns with the industry's push toward sustainability.

Order a free sample PDF of the Metalworking Fluids Market Intelligence Study, published by Grand View Research.